EV Battery Manufacturing

EV Manufacturing Monitoring Tools

Protect Your EV Battery Manufacturing Process: Precision Monitoring for Safety & Quality

Prevent lithium battery fires and product failures by ensuring strict control over particles, temperature, and humidity.

Why Environmental Monitoring is Critical for EV Battery Manufacturing

Contamination and environmental fluctuations in EV battery production lead to chemical reactions, reduced battery life, and increased safety risks, including spontaneous fires.”
Key Risks Identified:

  • Particulate impurities cause dendrite formation, leading to short circuits.
  • Uncontrolled humidity levels accelerate lithium degradation.
  • Temperature fluctuations impact battery performance and safety.

Key Benefits of Implementing Our System

  • Increase Safety & Reduce Fire Risks
  • Enhance Battery Longevity & Performance
  • Prevent Contamination & Manufacturing Defects
  • Meet Industry & Regulatory Standards
  • Reduce Downtime with Predictive Analytics

Express Monitoring System

EMS Features

The EMS System monitors critical environmental and process parameters such as temperature, humidity, differential pressure, particle counts, carbon dioxide and many other environmental parameters.

Features include:

Real-time monitoring out of the box | 21 CFR Part 11 compliant software | Pre-configured system | Real-time & historical data analysis | Alarm notification: e-mail/alarm lights | Self-executable IQ/OQ documents | SOP’s included as part of the package | Installation manuals | All sensors come with a 2-year warranty

Capability to Monitor Other Environmental Parameters

With the Express Monitoring System, you will be able to monitor multiple environmental parameters. All of this data can be integrated into your Express Monitoring System. This will allow you to have all of your data centrally located, as well as to set up alarms based upon these environmental parameters.

The environmental parameters you will be able to monitor will include the following:

Particle Counts | Temp/RH | Differential Pressure | Air Velocity | Door Status | CO2 Levels | Viable Particles | O2 Levels

Take Control of Your EV Battery Manufacturing Environment Today!

Maximizing ROI with Automated Real-Time Monitoring in EV Battery Manufacturing

Investing in an automated real-time monitoring system for EV battery cleanrooms delivers significant financial and operational benefits, ensuring both regulatory compliance and long-term process efficiency. By continuously tracking particulate levels, temperature, and humidity, manufacturers can proactively detect and mitigate risks before they lead to costly failures.

  • Automated monitoring helps prevent contamination, ensuring more batteries pass quality checks the first time.
  • Reducing scrap rates by just 1-2% can save millions annually for high-volume production facilities.
  • Real-time alerts enable immediate corrective actions, avoiding unexpected shutdowns due to environmental deviations.
  • Predictive analytics optimize maintenance schedules, preventing costly production halts.
  • Prevents lithium-ion battery fires caused by humidity fluctuations or airborne particulates.
  • Ensures compliance with ISO 14644, IATF 16949, and industry-specific GMP guidelines.
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AI-driven trend analysis improves process control, leading to higher yield rates and more consistent battery performance.

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